Outsunny 35″-71″ Extendable Aluminium Outdoor Dining Table Assembly Manual – SKU: 84G-629V00GY

The Outsunny Extendable Aluminium Patio Table (SKU: 84G-629V00GY) combines modern style with everyday practicality for your outdoor space. Built with a durable slatted aluminium tabletop, sturdy support legs, and a smooth pull-out extension system, it offers adaptable surface space for dining, relaxing, or entertaining. Whether placed on a patio, balcony, garden, or sunny outdoor nook, this table provides a stable, attractive centerpiece that transitions effortlessly between compact use and extended gatherings.

Before You Begin

Estimated Assembly Time: 45–60 minutes
Recommended Personnel: 2 adults
Assembly Surface: Work on a clean, soft, flat surface to prevent scratches, dents, or damage to the Aluminium tabletop and legs.

Important Notes

• Confirm that all parts and hardware are present before starting assembly.
• Assemble the table with two people to ensure safe lifting, precise alignment, and proper positioning of parts.
• Avoid mixing similar-looking components, check the labels and part shapes carefully before attaching them.
• Do not fully tighten any screws or bolts until all parts are connected; keeping them slightly loose helps prevent misalignment.
• Keep all screws, brackets, and small fittings away from children and pets during assembly.
• Once the table is fully assembled, periodically re-check and tighten all fasteners to maintain long-term stability.

Parts & Hardware

Parts List

Label	Quantity	Name / Description
A	1	Main Slatted Tabletop Panel
B	4	Vertical Table Legs
C	4	Upper Side Support Brackets
D	4	Lower Angled Support Brackets
G	1	Central Locking Clip (Tabletop Connector)
H	2	Tabletop End Caps / Extension End Support Panels

Hardware List

Label	Quantity	Name / Description
E	32 + 1 spare	Hex Bolts with Washers (combined screw + washer set)
F	1	Allen Key (Hex Wrench)

Assembly Instructions

Follow these steps carefully and proceed sequentially to assemble your Extendable Aluminium Outdoor Dining Table (SKU: 84G-629V00GY)

Step 1: Attach the Table Legs to the Tabletop Frame

This step requires the following parts and hardware:

• Tabletop Panel – A (x1)
• Table Legs – B (x4)
• Corner Support Brackets – C (x4)
• Hex Bolts with Washers – E (x16)
• Allen Key – F (x1)

Instructions:

1. Place the Tabletop Panel (A) upside down on your assembly surface.
2. Position one Table Leg (B) vertically at each corner of the tabletop frame.
3. Align a Corner Support Bracket (C) against the inside surfaces where the leg meets the tabletop frame.
4. Insert a Hex Bolt with Washer (E) through each mounting hole on the bracket and into the leg and tabletop frame.
5. Repeat this process for all four corners, connecting each leg using its corresponding bracket.
6. Tighten each bolt only until lightly secure to maintain flexibility for alignment in the next step.

Guide:

• Ensure each Leg (B) sits straight and fully flush against the frame before inserting bolts.
• Keep all bolts slightly loose at this stage, final tightening happens after the remaining supports are attached.

Step 2: Install the Lower Angled Support Brackets

This step requires the following parts and hardware:

• Lower Angled Support Brackets – D (x4)
• Hex Bolts with Washers – E (x16)
• Allen Key – F (x1)

Instructions:

1. With the table still upside down, position one Lower Angled Support Bracket (D) at the base of each table leg.
2. Align the bracket’s pre-drilled holes with the mounting points on both the Leg (B) and the inner tabletop frame.
3. Insert a Hex Bolt with Washer (E) through each hole and thread it into place.
4. Repeat this process for all four legs, attaching one angled support bracket to each corner.
5. Tighten each bolt lightly so the brackets hold securely but still allow for minor adjustment.

Guide:

• Ensure every Bracket (D) sits flat against both the leg and the frame to prevent twisting.
• Do not fully tighten the bolts yet; leaving them slightly loose helps maintain correct alignment for the remaining steps.

Step 3: Extend Both Tabletop Panels Outward

This step requires the following parts:

• Assembled Table Frame (from Steps 1–2)
• Main Tabletop Panels – A (integrated into the frame)

Instructions:

1. Carefully turn the table upright, holding the legs firmly to avoid uneven pressure.
2. Stand at one side of the table and gently pull the left tabletop panel outward along its sliding track.
3. Move to the opposite end and pull the right tabletop panel outward in the same manner.
4. Extend both panels fully until they reach their natural stopping points.

Guide:

• Pull each panel evenly and avoid forcing movement; the panels should glide smoothly along the built-in tracks.
• Extending the panels allows space for connecting the center locking clip in the next step.

Step 4: Align the Central Tabletop Panels

This step requires the following parts:

• Extended Table Panels – A (integrated into the frame)

Instructions:

• Stand over the extended table and inspect the center line where the two sliding Table Panels (A) meet.
• The image shows a close-up (magnified circle) indicating the need for precise vertical and horizontal alignment.
• Gently slide the panels slightly inward or outward as needed until the central gap is minimal and both tabletop halves are perfectly level with one another.
• Confirm that the alignment pieces (the inner frame structure seen in the magnified circle) are ready to receive the locking mechanism without obstruction.

Guide:

• The red arrow in the magnified circle highlights that the two panels must be perfectly flush and level.
• Achieving a perfect alignment in this step is crucial for smooth operation and stability once the locking clip is installed.

Step 5: Install the Central Locking Clip

This step requires the following parts and hardware:

• Central Locking Clip – G (x1)
• Assembled Table Frame (aligned from Step 4)

Instructions:

• Locate the Central Locking Clip (G). This clip is used to secure the two aligned tabletop panels (A) together.
• Position yourself underneath the center of the table where the two sliding halves meet.
• Align the clip (G) over the central support slat or bar, exactly as shown in the magnified circular diagram.
• Gently but firmly push the clip onto the central components until it snaps or slides securely into place, effectively bridging the two aligned panels.

Guide:

• The clip (G) ensures the table remains stable and extended during use.
• Ensure the clip is fully seated on the support structure before you move on; a loose clip may cause instability.

Step 6: Lock the Tabletop Panels Together

This step requires the following parts:

• Central Locking Clip – G (installed in Step 5)
• Extended Table Panels – A

Instructions:

• With the Central Locking Clip (G) secured underneath (from Step 5), this step confirms the panels are now locked.
• The diagram shows a downward arrow in the magnified circle, indicating the final securing or locking mechanism engaging to hold the two Table Panels (A) in place.
• If your locking clip has a specific lever or mechanism, ensure it is pressed down or engaged to its secure position.
• Confirm the two tabletop halves are firmly joined and cannot slide independently.

Guide:

• Gently test the joint between the two panels to ensure maximum stability is achieved.
• Once the mechanism is engaged, the table is securely locked in its extended position.

Step 7: Attach the Tabletop End Cap

This step requires the following parts:

• Tabletop End Caps / Edge Covers – H (x2)
• Fully Assembled Table

Instructions:

• Locate the two Tabletop End Caps (H).
• Position one End Cap (H) over the outer edge of one end of the tabletop panel.
• Gently push the cap firmly onto the edge. The ribbed or channel interior should slide over and grip the end of the tabletop slats/frame.
• Repeat this process for the second End Cap (H) on the opposite end of the table.
• Ensure both caps are fully seated and secured to finish the edges of the tabletop panels.

Guide:

• These caps complete the aesthetic look and protect the ends of the sliding panels.
• No tools are required; they should fit by firmly pushing them into place.

Step 8: Confirm the Table Assembly is Complete

This final step confirms that all components are correctly installed and the table is stable.

Instructions:

• Carefully check that the table sits firmly and evenly on the ground without any wobbling or rocking.
• Ensure all frame connections (Steps 1 and 2), including the Leg Braces (D) and Corner Brackets (C), are aligned correctly.
• Verify that the extension mechanism (Steps 3–6) operates smoothly and the Central Locking Clip (G) is fully engaged.
• Go back to all bolts from Steps 1 and 2 and fully tighten them now. Use the Allen Key (F) to ensure every connection is secure and stable.
• Confirm the two End Caps (H) are properly fitted on the ends.

Guide:

• This step is crucial for long-term stability and safe use. The table should feel sturdy in both the compact and extended positions.
• If the table wobbles, loosen the bolts slightly, adjust the legs to sit evenly, and then re-tighten all bolts gradually until fully secure.

Care & Maintenance

• Wipe the aluminium tabletop and legs regularly with a soft, damp cloth to remove dust, pollen, and outdoor debris.
• Avoid bleach, abrasive pads, or harsh chemical cleaners, as they can damage the protective aluminium coating.
• Clean and lightly polish the table once per season using products suitable for outdoor aluminium furniture.
• Protect the table from harsh conditions by using a furniture cover or storing it indoors during heavy rain, snow, or the off-season.
• Periodically inspect all bolts and structural fittings and re-tighten them after frequent use or seasonal temperature changes.
• Always place the table on flat, stable ground to prevent unnecessary stress on the frame and joints.

Safety Precautions

• Assemble the table on a firm, level surface to prevent twisting, wobbling, or instability during setup.
• Keep children and pets away from the work area to avoid injuries from loose parts, tools, or components.
• Avoid placing open flames, extremely hot items, or sharp objects directly on the aluminium tabletop to prevent burns, dents, or permanent damage.
• Ensure all bolts are fully tightened and the central locking clip is securely engaged before using the table or placing items on it.
• When extending or collapsing the table, keep your hands and fingers away from all sliding tracks and moving components to prevent pinching injuries.

Ready to Use!

Your Outsunny Extendable Aluminium Outdoor Dining Table is now fully assembled and ready to enhance your outdoor space with natural charm and practical function. Whether fully extended for dining or compacted for a cozy setting, the table offers a sturdy centerpiece for your patio, garden, or balcony.

You may download and keep the Outsunny Extendable Aluminium Patio Table (SKU: 84G-629V00GY) Assembly PDF Manual for future reference regarding parts or re-assembly.

For technical support, replacement parts, or product-related assistance, contact Aosom Customer Support for quick and friendly help.

FAQs

1. Why do the sliding panels feel stiff the first time I extend the table?

New Aluminium or aluminum extension tracks may feel slightly tight due to factory finish or temperature changes. Gently extend and retract the panels a few times to ease the movement, and ensure the frame bolts are not overtightened, as this can restrict the glide.

2. What should I do if the tabletop panels won’t align perfectly in the middle?

Uneven alignment usually results from a small shift in the frame during assembly. Loosen the corner and support bracket bolts slightly, adjust the legs so the frame squares up, realign the center panels, and then tighten all bolts again gradually.

3. Why does one side of the table extend farther or smoother than the other?

This usually happens when dust or packaging residue gets into one track on the Aluminium frame. Clean the sliding rails gently with a dry cloth, check for obstructions, and ensure both sides of the frame are tightened evenly so pressure is distributed correctly.