Outsunny Awning Door Canopy Manual – SKU: B70-059V01TP

Instruction manual for Outsunny Awning Door Canopy, detailing assembly steps and parts.

The Outsunny Awning Door Canopy SKU: B70-059V01TP is a durable and stylish outdoor solution designed to provide UV protection for your front door and patio area. Its polycarbonate panels ensure reliable shelter from the sun and rain. Follow the steps below to assemble and maintain your canopy to ensure years of use.

Warning and Safety Instructions

Installation Surface: Only install on sturdy, stable, and level walls.
Teamwork: Use at least two people for assembly to avoid strain and ensure accuracy.
Tools and Equipment: Use appropriate tools (listed below) to avoid damage to parts.
Assembly Location: Assemble on a flat surface to avoid errors.
Weight Capacity: Do not exceed the weight limits specified in the instructions.
Flammability: Keep away from open flames and heat sources.
Modification: Do not modify any components during installation.
Manufacturer Liability: The manufacturer is not responsible for damage caused by improper installation.

Tools Required

Wrench
Allen key
Hammer
Spirit level
Measuring tape
Screwdriver
Drill
Ladder

Unboxing Your Canopy: What’s Inside the Box

Unboxing image showing the contents of the canopy kit, including panels and brackets. and plush gaming chair seat

Ensure all parts and hardware are present before starting. Place them on a clean, smooth surface to avoid scratching any parts.

Parts

Polycarbonate Panels (A) × 2
Support Brackets (B) × 2
Connecting Rod (C) × 1
Wall Bracket (D) × 1
Side Brackets (E) × 1

Hardware

M4 × 35 Screws (F) × 4
M4 × 16 Screws (G) × 6 (1 spare)
M6 Anchors (H) × 4

How to Assemble Your Canopy

Follow the steps below carefully, when you are going to assemble your Outsunny Awning Door Canopy without any mess.

Step 1: Prepare the Polycarbonate Panels (A)

Prepare the polycarbonate panels by aligning them properly before installation.

Lay both Polycarbonate Panels (A) flat on a clean, smooth surface.
Ensure the panels are aligned properly with no warping or misalignment.
Position Part C (Connecting Rod), Part D (Connecting Part), and Part E (Side Bracket) near the panels (A).
Align the connecting rod (C) and support parts (D, E) with the edges of the polycarbonate panels.
Double-check the alignment before proceeding to ensure there are no gaps between parts.
Make sure all parts are positioned correctly to facilitate the next steps in the assembly.

Step 2: Attach the Support Brackets (B)

Attach the support brackets to the canopy frame, ensuring alignment with marked positions.

Take the two Support Brackets (B) and position them at both ends of the polycarbonate panels (A).
Align the ends of the panels with the corresponding slots in the Support Brackets (B).
Gently slide each bracket (B) into place on the panels (A), ensuring they are secured properly.
Make sure that the brackets are aligned at the top of the polycarbonate panels, as shown in the diagram, to ensure even support for the canopy.
Once aligned, the Support Brackets (B) will hold the panels in position for the next stages of assembly.

Step 3: Secure the Polycarbonate Panels to the Brackets

Secure polycarbonate panels onto the brackets using screws for firm attachment.

Take the M4 × 35 screws (F) and M4 × 16 screws (G).
Attach the Polycarbonate Panels (A) to the Support Brackets (B) by inserting the M4 × 35 screws (F) into the pre-drilled holes at both ends of the panels.
Tighten the screws, ensuring that the panels are securely fastened to the support brackets. Be careful not to overtighten, as this could damage the polycarbonate material.
Use the M4 × 16 screws (G) to further secure the brackets and panels in place, ensuring a stable fit along the entire length of the panels.
Check that the panels are aligned properly and are firmly attached to the brackets before moving on to the next step.

Step 4: Mount the Canopy to the Wall

Mount the canopy frame onto the wall, securing it with appropriate fasteners.

Mark the Drilling Points: Use a level (shown in the diagram) to ensure the canopy will be straight on the wall. Mark the spots where you’ll drill the holes for the wall bracket (D) using a pencil.
Drill Holes for Anchors: Using a drill, create holes at the marked points on the wall. The holes should be 80mm deep and 10mm in diameter as shown in the diagram.
Insert the Wall Anchors (H): Insert the M6 anchors (H) into the drilled holes. These anchors are essential for holding the wall bracket securely in place.
Attach the Wall Bracket (D): Using a wrench, align the wall bracket (D) with the anchors. Tighten the screws to secure the bracket to the wall.
Check Leveling: Double-check that the canopy is level before fully tightening. Adjust as needed to ensure the canopy is properly aligned.

Step 5: Final Check and Installation Complete

Completed canopy installation with final check, ensuring everything is securely in place.

Once you’ve securely attached the Support Brackets (B) and Polycarbonate Panels (A) to the wall using the M6 Anchors (H), the canopy should be fully installed.
Double-check all screws to ensure they are tightened properly and that the canopy is firmly in place.
Verify that the canopy is level and properly aligned.
After the installation is complete, your Outsunny Awning Door Canopy is ready for use, providing reliable UV protection and shelter for your outdoor space.

Care and Maintenance Tips

Cleaning: Wipe down the polycarbonate panels with a soft, dry cloth. Use a damp cloth for stubborn stains.
Tightening: Periodically check screws to ensure they remain tight.
Protection: Keep the canopy clear of debris and avoid harsh cleaning chemicals to prevent surface damage.
Regular Inspections: Check the brackets and anchors for any loosening over time.

When to Call a Professional

If any panels arrive damaged or cracked.
If the canopy appears unstable even after installation.
If the polycarbonate panels are improperly aligned, making the installation difficult.

Ready to Use!

Your Outsunny Awning Door Canopy is now fully assembled and ready for use. With its durable polycarbonate panels, rust-resistant frame, and UV protection, it provides reliable shelter and enhances your outdoor space. Whether protecting your front door or patio area, this canopy is perfect for all seasons.

You can also download a copy of the Outsunny Awning Door Canopy (SKU: B70-059V01TP) manual. Thank you for choosing Outsunny, crafted for comfort, function, and style.
For technical support, replacement parts, or product questions, contact Aosom LLC’s Customer Service and get friendly assistance.

FAQs

1. What should I do if the polycarbonate panels make noise during wind?

A light rattling usually means the screws need slight tension adjustment. Add a thin weather-strip between brackets and panels to absorb vibration. If noise persists, ensure the canopy is not installed in a high-wind direct path.

2. My wall anchors are spinning when tightening. What’s the fix?

Remove the loose anchor and fill the hole using cement filler or a heavy-duty plug. Drill again once fully dried for a firmer hold. Avoid reusing damaged anchors as they weaken wall grip.

3.How can I improve the canopy’s stability in harsh weather?

Add silicone sealant along the top edge to prevent water seepage and uplift. Keep the area above the canopy clear of heavy snow or debris buildup. You can also install secondary support brackets if local weather is extreme.