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Outsunny 5 Pieces Wood Patio Dining Set Assembly Manual – SKU: 84G-496V00TK

Outsunny wooden 5-piece patio dining set with wheeled table and black cushioned chairs.

Create a relaxing outdoor retreat with the Outsunny 5-Piece Wood Patio Dining Set. This elegant set includes a wheeled rectangular dining table and four folding chairs with removable cushions, crafted from durable acacia wood in a teak finish. Designed for style and functionality, it’s perfect for gardens, patios, and poolside spaces.

Estimated Assembly Time: 45–60 minutes
Recommended Assembler(s): 2 adults

Safety & Warning Instructions

  • Assemble on a flat, clean surface and keep all parts organized.
  • Use only the hardware supplied; do not substitute with other fasteners.
  • Do not overtighten screws or bolts this may damage the wood.
  • Keep packaging materials away from children and pets.
  • For outdoor use only; avoid prolonged exposure to standing water.
  • Periodically re-tighten screws to maintain stability.
  • Do not stand on the table or chairs.
  • The manufacturer is not responsible for damage caused by improper assembly or misuse.

Unboxing Your Patio Dining Set: What’s Inside

 Parts List

No.Part NameQtyDescription / Notes
1Table Leg A1Long vertical leg (left-front)
2Table Leg B1Long vertical leg (right-front)
3Table Leg C1Long vertical leg (left-rear, with wheel slot)
4Table Leg D1Long vertical leg (right-rear, with wheel slot)
5Long Side Support Beam2Horizontal frame beam connecting table legs (long side)
6Short Side Support Beam (with screw holes)2Connects short ends of the table frame
7Central Support Bar2Middle reinforcement bar under tabletop
8Cross Connector Beam2Supports the table’s inner frame
9Wheel Set2Round wooden wheels for table mobility
10Slatted Wooden Tabletop1Main tabletop surface (rectangular)
11Folding Chair (Pre-Assembled)4Foldable wooden dining chair with seat and backrest

Hardware Pack

LabelDescriptionSpecificationQuantity
AHex BoltM6 × 80 mm4 (+1 spare)
BHex BoltM6 × 50 mm12 (+1 spare)
CHex BoltM8 × 30 mm2 (+1 spare)
DHex BoltM10 × 70 mm2
EWasherM10 × 30 mm2
FBoltM10 × 25 mm2
GNutM102
HAllen KeyM42
IWrenchM171

Assembly Instructions

When you are going to assemble your Outsunny 5-Piece Wood Patio Dining Set (SKU: 84G-496V00TK), please follow these steps carefully and proceed sequentially.

Step 1: Assemble the Side Frames

  • Attach the upper cross bars (⑤) and lower cross bars (⑥) between the front and rear legs (①, ②, ③, ④).
  • Insert one bolt (B) through each end of the cross bars into the leg frame as shown.
  • Use the provided Allen key (H) to tighten all bolts (B) securely, but do not overtighten.
  • Repeat this process for both sides to form the left and right frame assemblies.
  • Ensure all parts are properly aligned and standing parallel before proceeding to the next step.

Step 2: Connect the Frame Assemblies

  • Position the left and right side frames (assembled in Step 1) upright and parallel to each other.
  • Attach the middle support bars (⑦) and lower reinforcement bars (⑧) between the two frames as shown.
  • Use bolts (A) for the upper connections and bolts (B) for the lower ones.
  • Insert each bolt through the holes and tighten securely using the provided Allen key (H).
  • Check that all support bars (⑦, ⑧) are level and that the structure is square before proceeding to the next step.

Step 3: Attach the Side Wheels

Assembly guide showing how to attach side wheels to the wooden patio table base.
  • Insert one bolt (D) through the washer (E) and then through the center hole of the wheel (⑨).
  • Pass the bolt through the side of the frame as shown in the diagram.
  • On the inner side of the frame, add one washer (F) followed by one nut (G).
  • Use the provided Allen key (H) and wrench (I) together to tighten the connection securely.
  • Repeat the same process on the opposite side to attach the second wheel.

Ensure both wheels rotate freely and are evenly aligned before moving to the next step.

Step 4: Attach the Bottom Shelf

  • Place the bottom shelf (⑩) between the lower support bars of the assembled frame.
  • Align the pre-drilled holes on the shelf with the holes on the frame.
  • Insert one bolt (C) through each side and tighten using the provided Allen key (H).
  • Ensure the shelf is securely attached and sits evenly on both sides of the frame.
  • Double-check that all bolts are tight and the structure feels stable before proceeding.

Step 5: Install the Folding Chair (⑪) and Final Assembly

  • Place the folding chair (⑪) on top of the assembled frame structure as shown.
  • Align the hinges on both sides of the chair with the pre-drilled holes on the frame.
  • Insert the hinge pins through the holes to secure the folding mechanism.
  • Test the folding motion by gently lifting and lowering the chair top it should move smoothly without obstruction.
  • Ensure all bolts and connections throughout the structure are tightened securely.
  • Check that the wheels rotate freely and the unit stands stable on the floor.

Step 6: Store the Folding Chairs

  • Fold each chair (⑪) completely flat as shown in the illustration.
  • Place the folded chairs vertically into the designated storage space within the assembled frame.
  • Ensure both chairs fit securely and rest evenly against the frame supports.
  • Verify that the chairs can be easily lifted out and reinserted when needed.
  • Once stored, check the overall balance of the unit and confirm the wheels roll smoothly for easy mobility.

Assembly Complete

Your folding chair and storage cart unit is now fully assembled and ready for use. Store it in a dry, level area when not in use to maintain its quality.

Final Touches & Care

  • Check that all bolts are tight and the structure is stable.
  • Wipe surfaces with a soft, damp cloth; dry immediately after cleaning.
  • To preserve the teak finish, apply wood oil periodically.
  • Store indoors or use waterproof furniture covers during bad weather or off-season.
  • Avoid placing the set on uneven or soft ground to prevent wobbling.

When to Call a Professional

  • If any wooden panels or legs arrive cracked or warped.
  • If the table wheels or leg brackets do not align properly.
  • If the chair hinges are stiff or misaligned.

Ready to Use!

Your Outsunny 5-Piece Wood Patio Dining Set  is now fully assembled and ready to enjoy.
With its durable aluminium slats, rust-resistant frame, and smooth-sliding extendable design, it’s the perfect addition for family meals, garden gatherings, and outdoor entertaining.

You can also download the Outsunny 5-Piece Wood Patio Dining Set (SKU: 84G-496V00TK) as a manual PDF for future reference.

Thank you for choosing HOMCOM, designed with comfort, functionality, and style in mind.

For technical support, replacement parts, or product questions, contact Aosom’s Customer Service and get friendly assistance.

FAQs

1. What should I do if the holes don’t align during assembly?

Loosely fit all bolts first before tightening this helps align parts naturally.Gently tap misaligned joints with a rubber mallet if needed.If the misalignment persists, contact Aosom support for replacement parts.

2. How can I prevent the wood from cracking over time?

Apply teak or acacia wood oil every 2–3 months to maintain moisture balance.Avoid direct exposure to harsh sunlight or heavy rain.Store under a waterproof cover when not in use.

3. How can I prevent overtightening while using the Allen key?

Tighten each bolt gradually and stop once resistance increases.Use a short grip on the Allen key for better torque control.Overtightening can strip threads or crack acacia wood joints.

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